五、擺線針輪減速機的(de)使用(yòng)及潤滑須知
The Usage and Lubrication of Cycloid Pin Wheel Decelerators
(一).使用(yòng)Usage:
1..本機适用(yòng)于連續工作制，允許正反向運轉
2.單級減速機輸出軸轉向與輸入軸轉向相反，雙級減速機的(de)輸出軸轉向與輸入軸轉向相同。三級減速機的(de)輸出軸轉向與輸入軸轉向相反。
3.本減速機的(de)輸出軸不能承受軸向力。
4.輸出軸及輸入軸與其他(tā)零件配合時(shí)，不允許直接錘擊，以防損壞
5.輸出軸及輸入軸軸伸上的(de)鍵按普通(tōng)平鍵型式尺寸(GB1096-79)規定選用(yòng),立式減速機輸出端機座止口直徑D4的(de)配合公差值符合極限與配合(GB1801-99)h9規定。
6.使用(yòng)聯軸器時(shí)工作機械與電動機聯接時(shí)應使軸線同心，減速機的(de)安裝誤差不應大(dà)于所用(yòng)聯軸器的(de)允許誤差值。
7.減速機安裝後用(yòng)手轉動靈活。
8.卧式雙軸型減速機一般輸出軸軸心線處于水(shuǐ)平位置工作:必須傾斜使用(yòng)時(shí)軸心線仰角不應超過15”(輸出軸軸伸端向下(xià))
9.立式減速機應輸出軸軸伸端垂直向下(xià)使用(yòng)。
10.安裝後的(de)減速機.正式使用(yòng)前必須進行試運轉。在空轉正常的(de)情況下(xià)，再逐漸加載運轉。
11.載荷較大(dà)，起動頻(pín)繁時(shí)機座與基礎應自配定位銷釘或選用(yòng)液力偶合器。
1. This series reducers suits to continue using and allowed to run in positive and negativedirections.
2. The change directions of single-stage output shaft and imput shaft is opposition. The turn of double stage reducer's output shaft and input shaft is the same.
3. This series reducer's output shaft couldn't accept the axial force.
4. In order to avoid the damage, hamming directly isn't allowed when equipped with other department.
5. We could select the key of output shaft and imput shaft extension according to the common flat key size (GB1096 797). The assembling tolerances of vertical reducer output shaft end's seat cutting is matched with the limit (GB 1801-99) h9.
6. It is necessary to make the axial ray in concentric when we use the coupling working machine and motor. The installation error is no more than the permissible error of coupling.
7. The reducer should be rotary agilited after installing it.
8. The extension of output shaft of horizontal double shafts reducer should be in the level. The incidence of axes should be less than 15 degree when it is used in lean. (the output shaft extension is down).
9. The end of output shaft extension of vertical reducer should be used in vertical down.
10. The reducer should be try rotary at first after installing it. It could be more and more load
up under the normal running condition.
11. We should select the positioning dowel or hydraulic pressure coupling when the heavy
shock load is bigger or starting is frequently.
(二)潤滑Lubrication:
1.本機以油浴潤滑爲主.适用(yòng)于環境溫度-10'C -40'C:環境溫度-10'C一0'C時(shí)用(yòng)N46.N68潤滑油;0'C~40'C時(shí)用(yòng)N68.N100.N150.N220潤滑油，當傾斜安裝時(shí)可(kě)采用(yòng)油脂潤滑，立式BL27和(hé)XL7以上均有循環潤滑:開車前先啓動油泵微電動機，視油泵是否供油，否則應将微電動機接線換相.因油泵是按指定方向運轉的(de).油泵處于正常工作後應使油面高(gāo)度保持在圓形油标中線位置，油泵與減速機端面聯接處有“O”型密封圈，防止滲、漏油。
2.加換油制度
******次加油運轉兩周後應更換新油并将内部油污沖淨。以後可(kě)每3-6個(gè)月(yuè)更換一次，若環境溫度較高(gāo)與潮濕時(shí)應适當縮短換油時(shí)間。運轉中減速機體内儲油量必須保持規定油面高(gāo)度.不宜過多(duō)與過少，旋開機座或法蘭盤上的(de)通(tōng)氣帽即可(kě)補充注油。
1. This series reducers are usually oiled by submerged lubrication. We should select the N46, N68 lubrication oil when the ambient temperture is from -10'C to 0'C, N68, N100, N150 and N220 lubrication oil is selected first when the ambient temperature is from 0'C to 40'C. We should use the grease to lubricate when it is slop installed. It has oil-pump to circulation lubrication above vertical BL 27 and XL7. We should start the micro-motor of oil purmp first and see if it is feeding oil before driving the machine or we should change the phase of micromotor because the oil pump is running in the specific direction. The oil level should be kept in the midline of round oil-mark when the oil pump is in normal operation conditions. There is an“Omodel seal ring between the oil pump and the end face of reducer in order to avoid the oil leak and oil seep.
2. The System of Change-over the Oil
The oil should be changed and clash the duty oil inside the machine after running two weeks firstly. Then it should be exchanged once 3 6 months. It is necessary to short the time of changing oil if the ambient temperature is high and the air is damp. The oil storage inside the reducer should be kept in a fixed height (It'd better no more overage or less quantity). You could add up the oil after unscrewing the breather plug of machine's flange.
